Directech QM-Systems
Bespoke engine assembly production line
Engine assembly & test
All of our systems are bespoke, this means you will get full control over your processes ensuring safety, throughput and quality requirements are met.
Our systems use our Q-MAC manual, semi-automatic and fully automatic assembly carousels. They take any manual manipulation of the engine away from the operators where required and index them through stations on a linear transfer mechanism.
Operators are guided through assembly and test procedures via MES production software, displayed on screens at each station.
The integration of jigs, fixtures and feedback tooling gives precise feedback on confirmed assembly and traceability where required.
As part of our quotation, we will carry out a process study and closely look at your production requirements, such as throughput and quality standards to make sure your production demands and ROI can be met.
Integrated Applications
Typical engine production line and test applications include, but are not limited to:
- Cylinder head assembly
- Valve train assembly
- Bottom end engine assembly
- Bump height / TDC measurement
- Piston assembly
- Conrod assembly
- Bearing assembly
- RTV application
- Short block engine assembly
- Engine dress
- Flywheel and clutch assembly
- Engine loom and sensor testing
- Engine and gearbox mating
- Engine and transmission testing
- Hot and cold engine testing
- Engine leak testing
- Transmission leak testing